KGER 1.00" Blade with 10pcs of MGMN500 Inserts
Industrial 1" Mega-Duty Parting System | KGER-1.00 with 10 MGMN500 Inserts
The Factory-Grade Solution for Maximum Depth & Unbreakable Performance
This is not just a tool—it's a production asset. Engineered for the most extreme parting and grooving applications, this system pairs the formidable 1-inch blade with the colossal MGMN500 insert. Built to deliver unmatched metal removal rates, supreme stability in deep cuts, and legendary durability in continuous production or the toughest alloys.
The Ultimate Heavy-Duty Kit Includes:
1 x KGER-1.00 Mega-Duty Parting & Grooving Blade
Shank Dimensions: 1.0" (25.4mm) Height – Designed for the highest possible rigidity in a standard shank.
Tool Style: KGER
Build: Premium, high-tensile steel with a reinforced, monolithic body and a massive top clamp to secure the large insert.
10 x MGMN500 Carbide Inserts (Double-Sided)
Specification: MGMN500 (5mm inscribed circle – THE LARGEST & MOST ROBUST in the MGMN series).
The Power Advantage: The 5mm IC provides an exponentially stronger cutting edge, massive heat sink capacity, and the highest possible resistance to shock and deflection.
Edges: 2 cutting edges per insert = 20 ultra-heavy-duty cutting edges.
Grade: Supplied in a premium tough or wear-resistant coated grade (e.g., TiAlN/AlCrO3 coating) optimized for high-heat, high-feed parting in steels and cast iron.
Why This MGMN500 Kit is in a Class of Its Own:
🛡️ Maximum Depth-of-Cut Capability: Designed for the deepest possible parting and grooving operations. The insert's strength allows for full-width engagement in tough materials without fear of failure.
🛡️ Unrivaled Stability & Damping: The combination of the 1" shank and the massive insert mass creates a system that is virtually immune to chatter, even in overhung conditions or on less rigid machines.
🛡️ Extreme Metal Removal Rates (MRR): Built to handle aggressive feeds and speeds that would destroy smaller inserts, dramatically reducing cycle times in high-volume parting.
🛡️ The Problem Eliminator: The definitive choice for:
Parting off large-diameter bar stock (e.g., >3" / 75mm).
Deep grooving in hardened materials or with high side loads.
Severe Interrupted Cuts (keyways, splines, cross-holes).
Foundry applications with inconsistent material (scaly surfaces).
Technical Specifications at a Glance
| Feature | Specification | |
|---|---|---|
| Toolholder Type | KGER (Mega-Duty Parting & Grooving Blade) | |
| Shank Size (H x B) | 1.0" (25.4mm) | |
| Insert Seat | Heavy-Duty Top-Clamp | |
| Insert ISO Code | MGMN500 (5mm Inscribed Circle - Largest Format) | |
| Insert Quantity & Edges | 10 pcs | 20 Total Cutting Edges |
| Primary Application | Extreme-Duty Parting-Off & Deep Grooving |
Target Applications & Materials:
Primary Materials: Hard Steels, Alloy Steels, Abrasive Cast Irons, and under less-than-ideal (interrupted) conditions.
Ideal For:
Production cell dedicated to parting.
Oil & gas component manufacturing.
Automotive forging and casting parting.
Any application where insert life and absolute reliability are the top priorities.
Machine Requirement: Ensure your lathe has sufficient horsepower and a rigid tool post (e.g., piston-style or heavy-duty quick-change) to leverage this tool's full potential.
Command the Most Demanding Cuts.
Step up to true industrial capability. This KGER-1.00 / MGMN500 kit is the pinnacle of parting system design, built for maximum productivity, minimum downtime, and conquering applications that push other tools to their limit.
🔹 Add to Cart – Equip for Extreme Duty!
